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Variables in Color Metal Decorating (DRY OFFSET)

This guide mentions the main variables that affect the metal decorating process using dry offset printing, and mainly used in the manufacturing of 2 piece cans.

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GRAPHIC PRODUCTION / PRESS PLATES:

            Image sharpness

            Image separation

            Plate image / Surface Type / Condition

            Plate thickness

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METAL SUBSTRATE:

            Surface condition

            Chemical treatment

            Spectral reflectance properties

            Substrate thickness

            Substrate temperature

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DECORATION PROCESS:

            Fountain regulation

            Ink roller composition

            Ink roller train / Pressures and oscillation

            Ink from roller to press plate pressure

            Design registration

            Press plate to blanket pressure

            Blanket composition

            Impression pressure

            Impression speed

            Drying time / Temperature

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INK:

            Opacity / Transparency

            Tack

            Body

            Pigmentation

            Spectral reflectance properties

            Film Thickness

            Cohesion / Adhesion

            Temperature

            Transferability

            Vehicle properties

            Drying properties (Time/Temperature)

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OVER-VARNISH

            Viscosity

            Compatibility

            Chemical properties

            Applicator roller composition

            Film thickness

            Drying properties (Time/Temperature)

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HUMAN ELEMENT:

            Aptitude

            Attitude/Perception

            Experience

            Training

            Environmental response ( Lighting, Angle, Etc. )

            Physical attributes and abilities